王东林, 安丽, 胡豪, 马松, 李明, 陈良斌. 飞机机翼油箱晃振仿真与全尺寸试验验证[J]. 工程力学, 2022, 39(4): 219-229. DOI: 10.6052/j.issn.1000-4750.2021.02.0130
引用本文: 王东林, 安丽, 胡豪, 马松, 李明, 陈良斌. 飞机机翼油箱晃振仿真与全尺寸试验验证[J]. 工程力学, 2022, 39(4): 219-229. DOI: 10.6052/j.issn.1000-4750.2021.02.0130
WANG Dong-lin, AN Li, HU Hao, MA Song, LI Ming, CHEN Liang-bin. NUMERICAL SIMULATION AND FULL-SCALE EXPERIMENTAL VERFICATION FOR SLOSHING AND VIBRATION OF AIRCRAFT FUEL TANK[J]. Engineering Mechanics, 2022, 39(4): 219-229. DOI: 10.6052/j.issn.1000-4750.2021.02.0130
Citation: WANG Dong-lin, AN Li, HU Hao, MA Song, LI Ming, CHEN Liang-bin. NUMERICAL SIMULATION AND FULL-SCALE EXPERIMENTAL VERFICATION FOR SLOSHING AND VIBRATION OF AIRCRAFT FUEL TANK[J]. Engineering Mechanics, 2022, 39(4): 219-229. DOI: 10.6052/j.issn.1000-4750.2021.02.0130

飞机机翼油箱晃振仿真与全尺寸试验验证

NUMERICAL SIMULATION AND FULL-SCALE EXPERIMENTAL VERFICATION FOR SLOSHING AND VIBRATION OF AIRCRAFT FUEL TANK

  • 摘要: 飞机飞行过程中,机翼油箱受晃振激励易发生结构破坏,造成经济损失和人员伤亡,因此,飞机适航审定有必要合理评估机翼油箱晃振响应。现行飞机适航审定基于全尺寸试验,经济代价高且费时;数值分析多考虑规则油箱开展趋势影响研究,无法有效反映非规则油箱的晃振响应。该文以某全复合材料机翼油箱为研究对象,基于VOF法和模态叠加法描述非规则油箱液体晃动和结构振动,考虑流固耦合和晃振解耦获取油箱壁面应变信息,采用最大应变准则进行机翼油箱复合材料壁面结构失效分析,开展机翼油箱全尺寸晃振试验验证数值仿真的有效性。该文给出油箱壁面应变幅值和分布随油箱载液量、晃动幅值与频率、振动幅值与频率变化的时域响应,指出晃动破坏多发生于油箱下蒙皮近翼梢侧,振动破坏多出现在油箱下蒙皮近翼根处,晃振响应由振动因素主导。该文验证了数值仿真代替全尺寸试验的可行性,并基于数值仿真和物理实验研究油箱壁面应变水平和载液量、晃动和振动激励的非线性关系,为飞机适航审定提供有效指导性意见。

     

    Abstract: Aircraft fuel tanks may encounter structural failure under sloshing and vibration excitations, leading to economic loss and casualties. Therefore, evaluating the response of fuel tank under sloshing and vibration is necessary in airworthiness certification. The existing airworthiness certifications are mostly based on high-price and time-consuming full-scale experiments. Numerical studies focusing on regular-shaped fuel tank structure are incapable of modeling the sloshing and vibration behaviors for irregular-shaped tank. In this paper, with a composite wing fuel tank as object, the VOF approach and the modal superposition method are adopted to respectively characterize fluid sloshing and solid vibration, the fluid-solid coupling and sloshing-vibration de-coupling are considered to evaluate the strains in walls of fuel tanks, and the failure analysis of composite structure is carried out by using the maximum strain criterion. This paper gives the time-domain response of both the amplitude and distribution of strains in walls of fuel tank according to different fuel loads, as well as the sloshing/vibration frequency and amplitude. It is found that the sloshing-induced failures are mostly located at the near-tip region of the bottom skin of tank, the vibration-induced damages mostly occur at the near-root region of the bottom skin of fuel tank, and the vibration factor plays a dominant role. This paper has verified the feasibility of replacing the full-scale experiment with numerical simulation for airworthiness certification, and considered the nonlinear relationship between strains in walls of fuel tank and fuel load, sloshing/vibration frequency and amplitude, which provides a useful guidance for airworthiness certification.

     

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