王超, 乔世范, 刘红中. TBM破岩过程的滚刀受力计算模型研究[J]. 工程力学, 2021, 38(10): 54-63. DOI: 10.6052/j.issn.1000-4750.2020.08.0605
引用本文: 王超, 乔世范, 刘红中. TBM破岩过程的滚刀受力计算模型研究[J]. 工程力学, 2021, 38(10): 54-63. DOI: 10.6052/j.issn.1000-4750.2020.08.0605
WANG Chao, QIAO Shi-fan, LIU Hong-zhong. RESEARCH ON FORCE CALCULATION MODEL OF HOB IN TBM ROCK BREAKING PROCESS[J]. Engineering Mechanics, 2021, 38(10): 54-63. DOI: 10.6052/j.issn.1000-4750.2020.08.0605
Citation: WANG Chao, QIAO Shi-fan, LIU Hong-zhong. RESEARCH ON FORCE CALCULATION MODEL OF HOB IN TBM ROCK BREAKING PROCESS[J]. Engineering Mechanics, 2021, 38(10): 54-63. DOI: 10.6052/j.issn.1000-4750.2020.08.0605

TBM破岩过程的滚刀受力计算模型研究

RESEARCH ON FORCE CALCULATION MODEL OF HOB IN TBM ROCK BREAKING PROCESS

  • 摘要: 全断面硬岩隧道掘进机(TBM)广泛应用于隧道工程的建设,其滚刀破岩过程的受力情况也一直是TBM设计和施工阶段的核心问题。为研究TBM破岩过程的滚刀受力情况,该文简化滚刀运动模式,综合运用剪切与张拉破坏机理,分别对滚刀随刀盘转动时的扭转运动和在掘进方向的近似直线运动时的滚刀受力情况进行研究,不考虑滚刀自身旋转的影响,推导得出了计算破岩过程中滚刀法向力及滚动力的计算模型,并进一步分析了滚刀法向推力的主要影响因素,保证了计算模型参数取值的合理性。将该模型应用于实际工程案例中,分别与现场监测结果和近似常截面盘形滚刀破岩力CSM模型计算结果进行对比,结果表明:该计算模型所得结果与现场监测结果之间的相关性较好,且相比于近似常截面盘形滚刀破岩力CSM模型的计算误差较小,从而验证了该模型的适用性和合理性,为TBM滚刀破岩的力学计算和模型研究及其相关工程的应用提供了参考。

     

    Abstract: The Full Face Hard Rock Tunnel Boring Machine (TBM) is widely used in the construction of tunnel engineering projects, and the stress of its hob in the process of rock breaking has always been the key problem in the design and construction stages of TBM. In order to study the stress of the hob in the process of TBM rock breaking, this paper simplifies the movement mode of the hob, comprehensively uses the shear and tension failure mechanism, respectively studies the stress of the hob when the hob rotates with the cutter head and when the hob moves in the approximate straight line in the heading direction, and deduces the calculation method of the normal force and rolling force of the hob in the process of rock breaking without considering the influence of the rotation of the hob itself. The main influence factors of normal thrust of hob are further analyzed to ensure the rationality of parameters of calculation model. The model is applied to an actual engineering case, and compared with the field monitoring results and the CSM model calculation results of rock breaking force of approximate constant cross-section disc hob. The results show that the calculation results of the model and the field monitoring results are in good agreement, and the calculation error is smaller than that of the CSM model of rock breaking force of approximate constant cross-section disc hob, so as to verify the model. The applicability and rationality of the proposed method provide a reference for the mechanical calculation and model study of TBM hob rock breaking and its application in related projects.

     

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