融合数据-知识的高强度螺栓摩擦型连接微动疲劳寿命预测方法

A DATA-KNOWLEDGE INTEGRATED APPROACH FOR PREDICTING FRETTING FATIGUE LIFE OF FRICTION-TYPE CONNECTIONS WITH HIGH-STRENGTH BOLTS

  • 摘要: 高强度螺栓摩擦型连接的界面微动疲劳是其长期性能与安全的核心制约因素。为实现其寿命的精确预测,本文首先基于修正的Hertz接触理论与Boussinesq-Cerruti位移解,推导了连接界面微动接触区域力学响应的理论解。进而,考虑磨损-疲劳耦合效应,提出了基于相对滑移位移和表面粗糙度参数的损伤参量修正模型,使SWT与KBM模型在1.5倍误差带内的预测比例平均提高约20%。最后,分别建立了纯数据驱动的PSO-BP神经网络与数据-知识融合的神经网络模型,实现了多因素耦合作用下的微动疲劳寿命预测。结果表明,所提出的数据-知识双驱动方法具有较高的预测精度,数据-知识融合的神经网络模型在测试集中95.2%的预测值位于2倍误差带内,为复杂因素耦合下的螺栓连接微动疲劳性能评估提供了新方法。

     

    Abstract: Interfacial fretting fatigue in high-strength bolted friction-type connections constitutes a critical limiting factor affecting their long-term performance and structural safety. To enable accurate prediction of service life, this study first establishes a theoretical solution for the mechanical response within the fretting contact region of the interface by employing the modified Hertz contact theory and the Boussinesq-Cerruti displacement solution. Subsequently, accounting for the wear-fatigue coupling effect, a damage parameter correction model is proposed by incorporating relative slip displacement and surface roughness parameters, thereby improving the prediction accuracy of the SWT and KBM models—with an average increase of approximately 20% in the proportion of predictions falling within a 1.5-fold error band. Finally, both a purely data-driven PSO-BP neural network model and a data-knowledge-integrated neural network model are developed to predict the fretting fatigue life under multi-factor coupling conditions. Results demonstrate that the proposed data- and knowledge-driven approach achieves high predictive accuracy, with 95.2% of predictions from the integrated model in the test set lying within the 2-fold error band. This work presents a novel framework for evaluating the fretting fatigue performance of bolted connections under complex and coupled influencing factors.

     

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