双预制孔洞对岩体力学特性及TBM滚刀破岩效果的影响研究

INFLUENCE OF DOUBLE PRE-EXISTING HOLES ON MECHANICAL PROPERTIES OF ROCK MASS AND on ROCK-BREAKING PERFORMANCE OF TBM DISC CUTTERS

  • 摘要: 自然界岩体不可避免存在天然孔洞,对岩体力学特性、破坏行为及隧道掘进机(TBM)滚刀破岩产生显著影响。采用有限元-离散元耦合数值方法(FDEM),探究了椭圆形孔洞数目、倾角和方位角对试样在单轴压缩和直接拉伸下的力学特性和破坏行为,及对TBM单滚刀和双滚刀破岩效果的影响。结果表明:随着孔洞倾角的增大,试样抗压强度呈指函数增大、弹性模量呈S型曲线增大,而方位角的影响较微弱;随着孔洞倾角和方位角的增大,试样抗拉强度呈S型曲线增大;孔洞对TBM滚刀破岩效果的影响取决于二者的相对位置关系。对于单滚刀破岩,双孔洞间距(l2h)适中时可促进破岩,如l2h=8 cm~14 cm,表现为增大岩渣体积、降低破岩比能、提高破岩效率;孔洞间距过小则抑制破岩,如l2h≤6 cm,即抑制了侧向裂纹的扩展;对于双滚刀破岩,当滚刀间距(dc)固定时(如dc=13 cm),孔洞位于相邻滚刀之间时可促进破岩,如当l2h≤10 cm时,表现为降低滚刀推力和岩渣尺寸;而孔洞临近滚刀下方或处于相邻滚刀外侧时,如12 cm≤l2h≤22 cm,抑制破岩,表现为相邻滚刀之间出现未破裂的岩脊;相比于完整岩样,当岩体富含孔洞时,滚刀间距应缩小,防止相邻滚刀间产生未破裂的岩脊。

     

    Abstract: Natural rock masses inevitably contain inherent flaws, which exert a significant impact on the mechanical properties, on the failure behaviors of rock masses and, on the rock-breaking performance of tunnel boring machine (TBM) disc cutters. The combined finite-discrete element method (FDEM) was adopted to investigate the effects of pre-existing oval hole characteristics—including quantity, inclination angle, and azimuth angle—on the mechanical properties and failure behaviors of specimens under uniaxial compression and direct tension. Furthermore, the influence of such pre-existing holes on the rock-breaking efficiency of single and double TBM disc cutters was assessed. The research results obtain following conclusions: With an increase in the inclination angle of pre-existing holes, compressive strength rises exponentially and elastic modulus grows in an S-shaped pattern, while the azimuth angle has a negligible influence. Conversely, the tensile strength of specimens increases in an S-shaped curve as both the inclination and azimuth angles of pre-existing holes increase. The impact of pre-existing holes on TBM disc cutter rock-breaking efficiency is determined by their relative positions. For single disc cutter operation, an appropriate double-hole spacing (l2h=8 cm~14 cm) enhances rock-breaking performance—marked by increased debris volume, reduced specific energy, and improved efficiency—whereas an overly small spacing (l2h≤6 cm) inhibits rock breaking by suppressing lateral crack propagation. In double disc cutter rock breaking, with a fixed cutter spacing (e.g., dc=13 cm), pre-existing holes between adjacent cutters can enhance rock-breaking efficiency. Specifically, at l2h≤10 cm, this effect translates to a lower cutter thrust and smaller rock debris size. Conversely, holes positioned below, adjacent to, or outside the area of adjacent cutters (e.g., 12 cm≤l2h≤22 cm) inhibit rock breaking, leading to the formation of unbroken rock ridges between cutters. In contrast to intact rock specimens, the TBM disc cutter spacing needs to be reduced for rock masses rich in pre-existing holes, thereby preventing the formation of unbroken rock ridges between adjacent cutters.

     

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