双钢板-混凝土组合结构自密实混凝土浇筑脱空缺陷影响因素研究

RESEARCH ON INFLUENCE FACTORS OF VOID DEFECTS IN SELF-COMPACTING CONCRETE POURING OF DOUBLE STEEL PLATE-CONCRETE COMPOSITE STRUCTURES

  • 摘要: 双钢板-混凝土组合结构广泛应用于高层建筑、沉管隧道、桥梁工程以及防护结构等工程结构中,钢板与混凝土协同作用,结构性能优越。自密实混凝土因其良好的流动性常被用于该结构中。然而,钢板与混凝土结合面容易出现浇筑不密实等脱空缺陷,影响钢板与混凝土之间的连接与协同作用。为此,基于VOF方法建立自密实混凝土浇筑数值模型,模拟混凝土在模板内的流动行为,预测混凝土的脱空情况。通过坍落扩展度试验与L形箱试验数值模拟,验证VOF方法的可行性;通过隔舱浇筑试验数值模拟,论证VOF方法的准确性。基于不同影响因素设置若干组隔舱模型,探究各因素对混凝土脱空情况的影响,并确定出关键影响因素。结果表明:建立的流体模型能较好地模拟混凝土的流变行为;排气孔数量、连通孔间距、栓钉以及浇筑速度对于混凝土浇筑脱空缺陷影响较大,应适当增加排气孔数量、减小连通孔间距、减少栓钉数量,控制混凝土浇筑速度不宜过大或过小。

     

    Abstract: Double steel plate-concrete composite structures are widely used in high-rise buildings, in immersed tube tunnels, in bridge engineering and protective structures. The synergy between steel plates and concrete results in superior structural performance. Self-compacting concrete, due to its excellent flowability, is often used in these structures. However, the interface between steel plates and concrete can easily develop issues such as poor compaction and void formation, affecting the connection and synergy between steel plates and concrete. To address this issue, a numerical model for self-compacting concrete pouring is established by the grounds of the VOF method, simulating the flow behavior of concrete within the formwork and predicting void formation. The feasibility of the VOF method is verified through numerical simulations of slump expansion tests and of L-shaped box tests, and the accuracy is demonstrated through numerical simulation of compartmental pouring tests. Several compartment models are set up based on different influencing factors to investigate their impact on concrete void formation and to identify key influencing factors. The research results show that: the fluid model established can effectively simulate the rheological behavior of concrete; the number of vent holes, spacing of connecting holes, studs, and pouring speed significantly affect the void formation during concrete pouring; the number of vent holes should be appropriately increased, the spacing of connecting holes should be reduced, and the number of bolts should be decreased; and the pouring speed of concrete should be controlled to be neither too large nor too small.

     

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