基于QR码和图像处理技术的输电塔法兰连接节点防松动螺栓松动诊断方法研究

ANTI-LOOSENING BOLT LOOSENESS DIAGNOSIS OF TRANSMISSION TOWER FLANGE CONNECTION JOINTS USING THE QR CODE AND VISION-BASED TECHNIQUE

  • 摘要: 针对现有螺栓松动诊断方法在既有输电塔法兰节点螺栓松动角度识别中的不足,该文提出了一种基于QR技术与图像处理技术的输电塔法兰节点防松动螺栓松动诊断方法。构建了适用于法兰连接节点的螺栓编号规则,确保每颗螺栓都有一个独一无二的标识符,实现了图像中单个螺栓的定位;探讨了不同制式、拍摄高度、光照强度和透视角度对QR码识别率的影响;考虑到螺栓图像拍摄过程中存在的透视畸变问题,采用QR码的四个角点进行单应性矩阵估计,实现螺栓图像的透视畸变矫正,并结合螺母边缘线识别结果,进行螺栓松动角度的识别。采用一个原型法兰连接节点的螺栓松动试验进行验证,结果表明:提出方法能够有效识别法兰盘上防松动螺栓的松动情况,松动角度的识别精度在±0.63°内,标准差稳定在1.24°~1.75°之间,而未经矫正的图像可能导致松动角度识别误差高达15°,提出方法显著提升了识别结果的可靠性和工程适用性。

     

    Abstract: Aiming at the shortcomings of bolt looseness diagnosis methods for existing transmission tower flange connection joints, a novel anti-loosening bolt looseness diagnosis method using the QR code and vision-based technique is proposed in this paper. In order to ensure that each bolt has a unique identifier and locate the single bolt from the picture, a bolt numbering rule suitable for transmission tower flange connection joints has been established. The effects of different formats, shooting heights, lighting intensities, and perspective angles on QR code recognition rate are studied. In order to eliminate the perspective distortion in bolt images, the corner points of QR code are used to establish the homography matrix and perform the perspective distortion correction on bolt images. And the bolt looseness angle can be identified based on the nut edge recognition results. A prototype flange node of the transmission tower was used for experimental verification. The results show that the proposed method can effectively identify the loosening angle of anti-loosening bolts on flange plate. The recognition errors of looseness angles are within ±0.63 degrees, and the standard deviations are between 1.24 and 1.75 degrees. The maximum recognition error is 15 degrees using uncorrected bolt images. The proposed method significantly improves the measurement reliability and promotes the engineering applicability.

     

/

返回文章
返回