基于刚柔耦合动力学的大型堆取料机动态性能建模方法

DYNAMIC PERFORMANCE MODELING METHOD OF LARGE STACKER-RECLAIMER BASED ON RIGID-ELASTIC COUPLING DYNAMICS

  • 摘要: 堆取料机是港口、矿山和电厂等领域的重大装备。其长臂架结构在运行中承受剧烈载荷,易产生大变形与非线性动力学响应。为精确表征臂架结构力学性能,探究不同工况下臂架的非线性动力学响应,本文提出一种适用于大型堆取料机结构分析的刚柔耦合动力学建模方法。针对堆取料机臂架细长且柔性的特点,将其视为柔性梁结构,采用几何精确梁单元建模,对于刚性大、变形小且与其余部件耦合效应不明显的平衡重,则采用刚体模型,驱动机构通过约束方程统一引入。基于欧拉-拉格朗日方程建立系统动力学模型,并采用Newmark时间积分算法进行瞬态动力学求解。通过典型工况算例分析斗轮轴心运动轨迹与吊索应力变化特性,揭示了堆取料机臂架系统的动力学响应规律。结果表明,该模型能够精确捕捉大变形下的非线性瞬态动力学行为,为大型堆取料机的结构优化与控制策略提供了理论依据。

     

    Abstract: The stacker–reclaimers are critical pieces of equipment widely used in ports, in mines, and in power plants. During operation, their long boom structures are subjected to heavy operational loads, leading to large deformations and pronounced nonlinear dynamic responses. To accurately characterize the mechanical behavior of the boom and to investigate its nonlinear dynamics under various operating conditions, proposed is a rigid–flexible coupled dynamic modeling approach for large-scale stacker–reclaimers. Considering the slender and highly flexible nature of the boom, it is modeled as a flexible structure using geometrically exact beam elements, while the counterweight—characterized by its high stiffness, by a small deformation, and by a weak coupling with other components—is represented as a rigid body. The driving mechanisms are incorporated in a unified manner through constraint equations. Based on the Euler-Lagrange formulation, the system dynamic equations are established and solved using the Newmark time integration scheme. Numerical simulations under representative operating conditions are conducted to analyze the trajectory of the bucket-wheel center and the stress evolution in the hoisting cables, revealing the dynamic response characteristics of the boom system. The research results demonstrate that the model proposed can accurately capture nonlinear transient dynamics associated with large deformations, providing a solid theoretical foundation for structural optimization and control strategy design of large stacker–reclaimers.

     

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