变速运行延缓车轮多边形发展的试验研究

EXPERIMENTAL STUDY ON ALLEVIATION OF WHEEL POLYGONAL WEAR VIA OSCILLATING RUNNING SPEED

  • 摘要: 车轮多边形磨耗会导致列车运行出现异常振动和噪声,引发零部件断裂,严重影响运行舒适性和安全性。变速运行是针对多边形磨耗发展一种潜在抑制措施,但通过变速运行延缓多边形发展的方法并未得到深入而有效的研究。依托轮轨对滚试验台,再现了匀速和变速工况下车轮多边形磨耗的发展过程,研究了变速运行下多边形磨耗的发展规律。试验结果表明:试验台轮轨系统固有频率共振是多边形磨耗产生和发展的主要原因,产生的多边形磨耗遵循固定波长机理;变速运行过程中,如果多边形波长引起的通过频率与系统固有频率一致,则该波长车轮多边形将会得到发展,反之将会受到抑制;变速运行条件下,即使采用比匀速工况更高的运行速度,仍然可以获得低于匀速工况的多边形磨耗发展速率;此次试验中匀速和变速工况下波深的最大值和稳定值基本一致,但变速工况下波深的最大值和稳定出现的运行里程相比匀速工况分别延缓了约50%和40%。

     

    Abstract: Wheel polygonal wear can lead to abnormal vibrations and noise during train operations, causes component fractures, and seriously affects both running comfort and safety. The operation of a train with changing running speed is a potential suppression measure for polygonal wear development, however this method has not been studied deeply and effectively. Using a wheel-rail twin disc rolling test rig, the development process of wheel polygonal wear under the conditions of constant speed and oscillating speed is reproduced, and the trend of polygonal wear development under oscillating speed running is studied. Test results show that the resonance of the natural frequency of the wheel-rail system in the test rig is the main reason for polygonal wear generation and development, following a wavelength-fixing mechanism. In the oscillating speed running, if the passing frequency caused by the polygonal wavelength is consistent with the natural frequency of the system, the wheel polygonal wear of this wavelength would develop. Otherwise, it would be suppressed. Under oscillating speed running conditions, even by adopting a higher operating speed than in uniform speed conditions, it is still possible to achieve a lower rate of polygonal wear development than in uniform speed conditions. Under constant speed and oscillating speed conditions, the maximum value and stable value of polygonal wear depth are basically the same. However, compared with the constant speed condition, the mileage at which the maximum value and stability of wave depth appear under the oscillating speed condition is postponed by 50% and 40%.

     

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