深海采矿非粘结柔性立管作业范围数值分析

NUMERICAL ANALYSIS OF OPERATION LIMIT OF UNBONDED FLEXIBLE RISER IN DEEP-SEA MINING

  • 摘要: 非粘结柔性立管,在深海采矿系统中起到连接海底采矿车与中间舱并输运多金属结核的重要作用。它由多层结构组成,各层材料性质与本构关系不同,导致力学行为十分复杂。考虑由层间滑移引起的柔性立管非线性弯矩-曲率关系的影响,通过求解轴对称载荷模型得到螺旋层两侧接触压力,建立了非线性弯矩-曲率模型;再将非线性弯矩-曲率模型耦合入基于向量式有限元(VFIFE)方法建立的柔性立管整体力学模型,进而对深海采矿过程中立管动力响应进行了数值分析。研究结果表明:当曲率小于临界曲率,弯矩随曲率线性增加且螺旋层抗弯刚度占主导;当超过临界曲率,弯矩随曲率呈非线性增加且聚合物层抗弯刚度占主导;随着内外压及轴向力的增加,临界曲率有增加的趋势;以弯曲失效为判据,非粘结柔性立管与采矿车连接处曲率变化最大,是制约安全作业范围的主控因素;对立管作业范围而言,中间舱部署高度存在最优值;抗弯器可缓解连接处曲率变化,大幅度拓展立管安全作业范围。该文研究对深海采矿立管优化设计具有参考价值。

     

    Abstract: The unbonded flexible riser plays the role of connecting the mining vehicle and the buffer station, and of transporting polymetallic nodules in a deep-sea mining system. The unbonded flexible riser is composed of multi-layer structures, and the material properties and constitutive relations of each layer are different, resulting in complex mechanical behaviors. Considering the nonlinear bending moment-curvature effect of the flexible riser caused by interlayer slips, the contact pressure on both sides of the helical layer is obtained by solving the axis-symmetrical loading mathematical model, and the nonlinear bending moment-curvature model is established. The nonlinear bending model is coupled into the global dynamic model of the flexible riser based on the vector form intrinsic finite element (VFIFE) method, and the dynamic response of the riser in the deep-sea mining process is numerically analyzed. The results show that: before reaching the critical curvature, the bending moment increases linearly with the curvature, and the bending stiffness is mainly provided by the helical layer. When the curvature exceeds the critical curvature, the bending moment increases nonlinearly with the curvature, and the bending stiffness is mainly provided by the polymer layers. With the increase of internal/external pressure and tension, the critical curvature tends to increase. Taking bending failure as the criterion, the curvature of the connector between the unbonded flexible riser and the mining vehicle changes the most, which is the main controlling factor restricting the safe operation limit. For the operation range, there is an optimal value for the elevation of the buffer station. The bending stiffener can alleviate the curvature change of the connector and significantly extend the safe operation range. The study results have reference value for the optimization design of the deep-sea mining riser.

     

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