橡胶减振器轴向高周疲劳失效研究

RESEARCH ON AXIAL HIGH-CYCLE FATIGUE FAILURE OF RUBBER SHOCK ABSORBER

  • 摘要: 基于橡胶减振器实际服役场景,设计了橡胶减振器轴向高周疲劳试验加载夹具;采用高频电磁疲劳试验机完成了减振器结构变频率、变加载比和变疲劳载荷水平高周疲劳试验;借助三维断层扫描设备分析了橡胶阻尼垫试验前、后的微观形貌差异,研究确定了减振器疲劳失效判据,获取了疲劳失效寿命曲线和失效寿命模型。分析结果表明,现役橡胶减振器结构易产生环向挤压剪切裂纹,非对称加载获取疲劳失效寿命远超对称加载获取失效寿命。针对现役减振器结构疲劳薄弱环节开展优化设计,疲劳试验结果表明,优化后的减振器仍有较好的减振性能,且优化后减振结构抗疲劳性能提升1000倍以上。

     

    Abstract: Based on the actual service environment of a rubber shock absorber, the axial loading fixture for the high-cycle fatigue test of the rubber shock absorber is designed. High cycle fatigue tests with a variable frequency, a variable load ratio and a variable fatigue load level of the shock absorber structure are performed by using a high-frequency electromagnetic fatigue testing machine. The difference of micro-morphology for a rubber damping pad before and after the fatigue test is analyzed by three-dimensional tomography equipment. And the fatigue failure criteria of the shock absorbers are determined. Further, the fatigue failure curve and the failure model of a shock absorber are obtained. The analysis results indicate that the current structure of a rubber shock absorber is easy to generate circumferential compression shear cracks, and that the fatigue failure life obtained by asymmetric loading is much longer than that obtained by symmetric loading. Finally, the optimization design is carried out upon the fatigue weak link of the existing shock absorber structure. The fatigue tests indicate that the shock absorbers still have good vibration damping performance after optimization, and that the fatigue failure life of the optimized vibration absorber structure is increased by more than 1000 times.

     

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