基于界面端应力比值的多种类单搭接胶接接头强度精准快速预测

ACCURATE AND RAPID STRENGTH PREDICTION OF MULTI-TYPE SINGLE LAP JOINTS BASED ON THE STRESS RATIO AT INTERFACE END

  • 摘要: 单搭接胶接接头界面端奇异应力场强度(ISSF)受材料组合、构型尺寸等因素影响,现有粘结强度预测方法难以在保证精度的同时兼顾高效性和普适性。该文使用平面应变模型,将针对各向同性板搭接接头的应力比值法引入各向异性复合材料板搭接接头强度预测问题中,构建ISSF共性表达。基于临界ISSF线性规律及其与界面端剥离应力的比例关系,构建了各向同性材料板接头和各向异性复合材料板接头的界面强度预测简化共性表达,给出了强度试验数据精准快速预测表达式。研究结果显示:仅需2D模型和1组~2组试验数据即可满足不同材料类型、构型尺寸及制造工艺情况下的搭接接头强度预测需求;对于铝合金板接头,93%强度试验结果预测误差值可控制在8.5%以内;对于碳纤维复合材料(CFRP)板接头,试验结果预测误差最小值仅−0.6%,68%预测数据精度优于参考文献预测数据。

     

    Abstract: The intensity of singular stress field (ISSF) at the interface end of a single lap joint is affected by material combination, by configuration geometry and by other factors, therefore, it is difficult for the existing bonding strength prediction methods to guarantee the accuracy, high efficiency and universality at the same time. The stress ratio method for a single lap joint with an isotropic plate is introduced into the strength prediction problem of the single lap joint with the anisotropic composite plate by using a plane strain model, and the common expression of ISSF is constructed. Based on the linear law of critical ISSF and the proportional relationship between critical ISSF and peel stress at the interface end, the simplified common expressions for the interface strength prediction of single lap joints with isotropic material plates and anisotropic composite plates are constructed. The accurate and rapid prediction expressions of test data are developed. The results show that only 2D model and 1 or 2 sets of test data are enough for the strength prediction requirements of different material types, of geometry and of manufacturing processes. For the joint with an aluminum alloy plate, 93% prediction errors of experiment results can be controlled within 8.5%. For the joint with a Carbon Fiber Reinforced Polymer (CFRP) plate, the minimum prediction error of experiment results is only -0.6%, and 68% of the predicted data is better than that in the references.

     

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