杨俊芬, 闫西峰, 刘海锋, 程锦鹏, 战宇皓. 圆钢管加工方法诱导的残余应力分布检测与分析[J]. 工程力学, 2017, 34(9): 202-210. DOI: 10.6052/j.issn.1000-4750.2016.04.0247
引用本文: 杨俊芬, 闫西峰, 刘海锋, 程锦鹏, 战宇皓. 圆钢管加工方法诱导的残余应力分布检测与分析[J]. 工程力学, 2017, 34(9): 202-210. DOI: 10.6052/j.issn.1000-4750.2016.04.0247
YANG Jun-fen, YAN Xi-feng, LIU Hai-feng, CHENG Jin-peng, ZHAN Yu-hao. DETECTION AND ANALYSIS ON RESIDUAL STRESS DISTRIBUTION INDUCED BY THE PROCESSING METHOD OF CIRCULAR TUBES[J]. Engineering Mechanics, 2017, 34(9): 202-210. DOI: 10.6052/j.issn.1000-4750.2016.04.0247
Citation: YANG Jun-fen, YAN Xi-feng, LIU Hai-feng, CHENG Jin-peng, ZHAN Yu-hao. DETECTION AND ANALYSIS ON RESIDUAL STRESS DISTRIBUTION INDUCED BY THE PROCESSING METHOD OF CIRCULAR TUBES[J]. Engineering Mechanics, 2017, 34(9): 202-210. DOI: 10.6052/j.issn.1000-4750.2016.04.0247

圆钢管加工方法诱导的残余应力分布检测与分析

DETECTION AND ANALYSIS ON RESIDUAL STRESS DISTRIBUTION INDUCED BY THE PROCESSING METHOD OF CIRCULAR TUBES

  • 摘要: 为了研究圆钢管加工方法诱导的纵向残余应力分布规律,该文采用盲孔法对截面规格为 φ325×8的5组15个不同强度、不同加工方法的圆钢管试件进行了测量。基于测量数据,得到了试件截面残余应力分布和拉、压残余应力的数值大小,研究了埋弧焊、高频焊和热轧三种不同加工方法对残余应力分布的影响。试验结果表明,埋弧焊对圆钢管截面纵向残余应力的影响强于高频焊,高强度焊接圆钢管的残余应力分布比较均匀,且焊缝区最大残余拉应力分布在焊缝两侧各40 mm区域内;普通强度钢管截面的最大纵向残余压应力为0.35σy,而Q690高强钢焊接圆钢管截面的最大纵向残余压应力为0.21σy,同中点截面的纵向残余应力峰值相比,起焊点和落焊点截面处的纵向残余应力峰值偏小。不同于焊接圆钢管,热轧无缝圆钢管同一截面内外表面的最大纵向残余应力数值大小相同,符号相反,其最大值为0.15σy

     

    Abstract: To study the longitudinal residual stress distribution induced by the processing method of circular tubes, an experimental program including five groups of fifteen φ325×8 specimens of different strength and processing methods were conducted in which the blind-hole method was employed. Based on large quantities of original test data, the residual stress distribution and the magnitudes of these different specimens were obtained. The effects of submerged arc welds, high frequency welds and hot rolling were analyzed. It was indicated that the effect of submerged arc welds on the longitudinal residual stress was stronger than that of high frequency welds. The high strength steel welded tubes was flatter than those of ordinary steel tubes, and the maximum value of longitudinal residual stress almost reached the yield stress in the welded zone about 40 mm distance from the center line. The longitudinal residual stress of ordinary strength steel tubes was 0.35σy, while the test values of Q690 high-strength steel tubes was 0.21σy. Compared with the peak longitudinal residual stress on the middle sections, the peak longitudinal residual stress on the starting and end sections were smaller. Different from welded circular tubes, the maximal longitudinal residual stresses on the inner and outer surfaces of hot-rolled seamless steel tubes were the same in absolute value, which were about 0.15σy, but their signs were opposite.

     

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